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Ultraviolet Disinfection System for Food and Dairy Industry

Basic Info

Model No.:  YLC-2500

Product Description

Model NO.: YLC-2500 Material: Stainless Steel Ss304, Ss316 Lifespan of UV Lamp: 9000-12000 Hours Flow Rate: 0.3--1000 Ton/Hour System Working Pressure Resistance: (0.6 MPa)6kg/Cm2 Brand of Ballast: Beasun Specification: CE, SGS, ISO HS Code: 8421219990 Bactericidal Efficienc: 98% Kill Total Coliforms Medium Material: PP (Propene Polymer) Interface Type: Flange or Thread Alert System for Lamp: One Set Raw Water Supplying: Running Water Trademark: YLD Origin: Jiangyin, Jiangsu Food and dairy industry Ultraviolet disinfection system with cylindrical stainless steel chamber


Major Benefits of UV Disinfection
Ultraviolet disinfection has many advantages over alternative methods. Unlike chemical biocides, Ultraviolet disnfection and sterilization techniques do not introduce toxins or residues into process water and does not alter the chemical composition, taste, odour or pH of the fluid being treated. This is one of the most important aspects of all ultraviolet disinfection  systems. This feature is especially important in the food and dairy industry where the chemical dosing of incoming process water can compromise flavours and changes the physical chemical properties of the food products. Ultraviolet UV treatment can be used for primary water disinfection or as a back up for other Water Purification methods such as carbon filtration, Reverse Osmosis or pasteurisation. As UV has no residual effect, the best position for a treatment system is immediately prior to the point of use. This ensures incoming microbiological contaminants are deactivated and there is a minimal chance of post-treatment contamination. Many users install UV systems after filter beds and storage tank outlet valves to reduce the likelihood of contamination from these sources. A typical UV disinfection system consists of an ultraviolet UV lamp housed in a protective quartz sleeve, which is mounted within a cylindrical stainless steel chamber. The liquid to be treated enters at one end and passes along the entire length of the chamber before exiting at the other end. Virtually any liquid can be effectively treated with UV, including mains water, filtered process water, milk, sugar syrups and effluent.

Principle of Operation
Ultraviolet disinfection systems typically utilize thin cylindrical bulbs capable of generating narrow band wavelength UV light in the 254 nm range, placed in close proximity to high-purity glass tubes through which the water flows. The unit must be sized to provide adequate dosage at the specified flowrate. The water to be treated must be sufficiently free of turbidity (sediment), iron, manganese and any colorant that could affect transmission of the 254 nm UV light. Manufacturers' specifications should be consulted.


Stainless Steel Germicidal  Ultra Violet Light Systems Offer a Natural Approach to Purifying Water Without Toxic Chemicals 
Heavy duty, high pressure leak resistant units makes these lights perfect on the budget for a high quality Stainless Steel unit.
Highly polished stainless steel interior They are polished to a high luster/shine inside the reactor chamber wall for improved reflection of the UV light thus allowing for more killing power.
Thermically-sensitive electronic ballast further protects our new UVC lamp, by automatically shutting down when the unit becomes too hot, preventing damage to both the lamp and the unit (Restarts automatically when it cools down)



Technical parameters:
 
model Processing capacity (Ton/Hour) power (W)  inlet and outlet
(inch)
working pressure (Kg/cm 2 ) malfunction alert for UV lamp reactor dimension (cm) L×W×H dimension of panel(cm) anchor bolt  (cm) overall weight (Kg)
YLCn-005 0.3 16 1/2" 6 matched 30×6×11     5
YLCn-008 1 25 1/2" 6 matched 47×6.3×11     10
YLCn-050 2 40 1" 6 matched 100×9×20 Φ8.9×25
(diameter×length)
69×4×Φ1 25
YLCn-150 6 80 1+1/4" 6 matched 100×11×23 69×4×Φ1 30
YLCn-200 8 120 1+1/2" 6 matched 100×15.9×30 Φ8.9×45
(diameter×length)
69×7×Φ1 35
YLCn-300 12 160 2" 6 matched 100×15.9×32 69×7×Φ1 40
YLC-050 2 40 DN25/1" 6 matched 100×8.9×30 25×30×12
(L×H×w)
60×4×Φ1 45
YLC-150 6 80 DN32/1 1/4 " 6 matched 100×10.8×30 60×4×Φ1 50
YLC-200 8 120 DN40/1 1/2 " 6 matched 100×15.9×40 60×7×Φ1 60
YLC-300 12 160 DN50/2" 6 matched 100×15.9×40 60×7×Φ1 70
YLC-360 15 200 DN65/2 1/2" 6 matched 100×15.9×40 50×78×25
(L×H×W)
60×7×Φ1 120
YLC-500 20 240 DN65/2 1/2" 6 matched 100×21.9×50 60×11×Φ1.2 130
YLC-600 25 280 DN80/3" 6 matched 100×21.9×50 60×11×Φ1.2 140
YLC-700 30 320 DN100/4" 6 matched 100×21.9×50 60×11×Φ1.2 150
YLC-1000 40 360 DN100/4" 6 matched 100×21.9×50 60×11×Φ1.2 160
YLC-1200 50 400 DN125/5" 6 matched 100×21.9×50 60×11×Φ1.2 180
YLC-1500 60 420 DN150/6" 6 matched 170×27.3×57 120×16×Φ1.4 210
YLC-2000 80 560 DN150/6" 6 matched 170×27.3×57 120×16×Φ1.4 220
YLC-2500 100 700 DN150/6" 6 matched 170×27.3×57 60×128×30
(W×H×T)
 
120×16×Φ1.4 275
YLC-3000 125 840 DN150/6" 6 matched 173×27.3×57 120×16×Φ1.4 300
YLC-4000 150 1120 DN200/8" 6 matched 173×32.5×65 120×20×Φ1.6 325
YLC-5000 200 1400 DN200/8" 6 matched 173×37.7×72 120×22×Φ1.6 350
YLC-7000 300 2100 DN250/10" 6 matched 175×42.6×80 120×24×Φ2.0 400
YLC-10K 400 2520 DN250/10" 6 matched 176×52.9×95 60×150×40
(W×H×T)
120×28×Φ2.2 475
YLC-15K 600 3080 DN300/12" 6 matched 176×78×110 120×32×Φ2.4 600
YLC-20K 800 3920 DN350/14" 6 matched confirmed  confirmed confirmed confirmed
YLC-25K 1000 4760 DN350/14" 6 matched confirmed confirmed confirmed


FAQ
Q. Does the water have to sit in the UV Sterilizer to be disinfected? 
A. No. If the system is sized correctly, the water is disinfected as it flows through. 
 
Q. What if the water flows faster than is allowed through the system? 
A. If the flow rate exceeds the design flow rate of the UV sterilizer, then there is a possibility that the water will not be properly disinfected. It is important to use a flow restrictor so that the flow rate cannot be exceeded. 
 
Q. How long does the lamp last? 
A. The lamps last approximately 10,000 hours. That is why we recommend replacement approximately every 12 - 14 months of continuous operation. After this period, the lamp itself becomes solarized and blocks the rays form entering the water. 
 
Q. Are these systems bigger energy users? 
A. No. The 12 gallon per minute model, for instance uses only 39 watts, about half the amount an ordinary light bulb uses.
 
Q. My water is sometimes cloudy. Is that a problem? 
A. Yes. The water that enters the Ultraviolet Sterilizer must be absolutely clear and have a turbidity of less than 1 NTU. If your water is cloudy, then it must be pretreated. 
 

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